The Truth About Manufacturing Careers (Part 2) | IACMI’s Mike Kubacki and Elliot Keas

Check out this episode of Manufacturing Unscripted featuring Mike Kubacki and Elliot Keas with IACMI–The Composites Institute.

Peter Parsons wraps up his two-part conversation with Mike Kubacki and Elliot Keas of IACMI, digging into the perception problem manufacturing still faces with parents and students alike. Elliot and Mike talk through why so many people still picture manufacturing as dangerous and dirty, and how technology and innovation have reshaped what these environments actually look like today. The conversation also covers the different tiers of skill development in a modern facility, why apprenticeships matter for knowledge transfer, and how IACMI is partnering with veterans groups and job boards to connect people directly with industry. Mike and Elliot close things out by sharing their 10-year vision for the program, from expanding westward to building industry confidence in US manufacturing for the long term.

 

 

 

Andy Bomberger with METAL and Bomberger Industry Graphics

Check out this episode of Industrial Talk featuring Andy Bomberger with METAL and Bomberger Industry Graphics.

Industrial Talk is onsite at Penn State and talking to Andy Bomberger with Penn State University METAL Program about “Hands on manufacturing and foundry experience”.

The Industrial Talk podcast episode with Andy Bomberger describes nearly 29 years in foundry engineering, including work with steel, ceramics, polymers, machining, casting, and roughly 150–200 alloys.

 

 

 

Bradley White with Penn State University METAL Program

Check out this episode of Industrial Talk featuring Bradley White with Penn State University METAL Program.

Industrial Talk is onsite at Penn State and talking to Bradley White with Penn State University METAL Program about “The Profession of Metallurgy”.

The Industrial Talk podcast episode, sponsored by the Propane Education and Research Council, features a discussion with Bradley White from Penn State’s METAL program. The program, which stands for Metallurgy, Metallurgical Engineering, Trade, Apprenticeship, and Learning, aims to train the next generation of workers in foundry skills. White, with 32 years of industry experience, is helping to establish a foundry lab at Penn State Barron, expected to be operational by 2027-2028. The program, funded by the Department of Defense, is expanding nationwide, with schools like Ohio State, Tennessee, and Purdue joining. The initiative emphasizes hands-on learning and real-world skills to inspire future industrial leaders.

 

 

 

Closing the Manufacturing Skills Gap with IACMI’s Mike Kubacki and Elliot Keas (Part 1)

Check out this episode of Manufacturing Unscripted featuring Mike Kubacki and Elliot Keas with IACMI, The Composites Institute.

Peter Parsons sits down with Mike Kubacki and Elliot Keas of IACMI, the Institute for Advanced Composites Manufacturing and Innovation, to talk about how they’re building the next generation of the manufacturing workforce. Mike directs the METAL program and Elliot directs the ACE program, and together they break down how these initiatives connect academia, industry, and government to close the skills gap in advanced manufacturing.

They dig into the K through 12 outreach efforts getting kids hands-on with sand casting and machining before they ever set foot in a factory, why foundries have declined 40 percent over the past 20 years and what that means for national defense, and the career paths (apprenticeships, boot camps, internships) that can lead to a six figure salary without a four year degree.

Mike and Elliot also share their own winding paths into manufacturing, from wire bonding microelectronics for space and defense projects to leading 600,000 square feet of manufacturing operations. This is part one of a two part conversation. Join us next episode as we continue the discussion with Mike and Elliot.

 

 

Kayla Konieczny with Erie Bronze and Aluminum

Check out this episode of Industrial Talk featuring Kayla Konieczny with Erie Bronze and Aluminum.

Industrial Talk is onsite at Penn State and talking to Kayla Konieczny, Sales and Procurement Specialist at Erie Bronze & Aluminum about “Manufacturing careers”.

Scott Mackenzie introduces Elevotec, a company offering ERP, EAM, and business intelligence solutions, and highlights the Industrial Talk Podcast’s focus on industry innovations and professionals. Kayla Konieczny, from Erie Bronze, discusses her career path from the food and car industries to her current role in procurement and manufacturing. She emphasizes the importance of hands-on experience and the challenges of material sourcing, particularly the volatility of prices for metals like tin and aluminum. Kayla also highlights the need for more women in manufacturing due to their attention to detail and organizational skills. The conversation concludes with a call to support programs like Penn State’s METAL program to inspire the next generation of industrial leaders.

 

 

 

Mark Rubeo with Penn State University – Behrend ACE Program

Check out this episode of Industrial Talk featuring Mark Rubeo with the Penn State – Behrend ACE program..

Industrial Talk is onsite at Penn State and talking to Dr. Mark Rubeo, Associate Professor of Mechanical Engineering with Penn State about “Educating the Future Industrial Leaders”.

Scott Mackenzie hosts the Industrial Talk podcast, celebrating industry professionals and their innovations. At Penn State University, the ACE (America’s Cutting Edge) program, led by Mark Rubeo, addresses the shortage of skilled workers in manufacturing. The program, designed pre-COVID by Tony Schmitz and his team, uses a hub and spoke model to provide training across the US. Rubeo, an assistant professor with a CNC machinist background, emphasizes the importance of manufacturing knowledge for mechanical designers. The ACE program aims to excite and educate future technicians and engineers, fostering a sense of accomplishment and high-tech skills in manufacturing.

 

 

Victor Okhuysen with Cal Poly Pomona

Check out this episode of Industrial Talk featuring Victor Okhuysen with Cal Poly Pomona.

Industrial Talk is onsite at Penn State and talking to Victor Okhuysen, Professor with Cal Poly Pomona about “Strengthening the future of manufacturing”.

Scott Mackenzie from Industrial Talk discusses the importance of training the next generation of industrial leaders with Victor Okhuysen from Cal Poly Pomona. The Penn State Erie campus hosts the METAL program, which aims to inspire and educate students in metallurgy and manufacturing. Victor, a principal investigator, highlights the program’s hands-on approach, including boot camps and workshops, to expose students to potential careers. The program has conducted four boot camps and ten workshops, using a system called Foundry in a Box. Victor emphasizes the need for skilled workers in an increasingly automated industry and the role of community colleges in providing relevant training.

 

Robert “Bob” Voigt with Penn State University – METAL Program

Check out this episode of Industrial Talk featuring Robert “Bob” Voigt with Penn State University

Industrial Talk is onsite at Penn State and talking to Robert “Bob” Voigt, Professor with Penn State University about “Educating the Future Manufacturing Leaders”.

The conversation highlights the importance of the Barcelona Cybersecurity Congress, scheduled for November 3-5, 2023. The Industrial Talk podcast, hosted by Scott Mackenzie, features an interview with Robert Voight, a professor at Penn State Behrend, discussing the Metallurgical Engineering Trade Apprenticeship and Learning (METAL) program. Voight emphasizes the hands-on experience provided to students, including foundry visits and practical metal casting. He also discusses the evolution of materials like austempered ductile iron and the integration of digital technologies to improve manufacturing efficiency and quality. Voight’s contact information is available for those interested in learning more.

 

 

 

Industrial Talk: Dr. Paul Lynch with Penn State METAL Program

Check out this episode of Industrial Talk featuring Penn State Associate Professor Dr. Paul Lynch.

Scott Mackenzie hosts the Industrial Talk podcast, celebrating industry professionals and their contributions. In this episode, he interviews Dr. Paul Lynch, who oversees the Metallurgical Engineering Trade Apprenticeship and Learning (METAL) program at Penn State Erie. Dr. Lynch discusses the importance of manufacturing in Erie, Pennsylvania, and the METAL program’s role in training the next generation of skilled workers. He emphasizes the need for hands-on training and collaboration between industry and academia to address the workforce shortage. The program aims to inspire interest in manufacturing careers and provide practical skills through boot camps and apprenticeships. Dr. Lynch also highlights the upcoming new center for manufacturing competitiveness at Penn State Erie.

 

 

Great Question Podcast: Forming Metal Heads: How To Address the Metals Casting and Forging Skills Gap

Check out this episode of Great Question: A Manufacturing Podcast featuring METAL Program Manager Mike Kubacki.

Manufacturers understand the skills gap: every day they recognize that do not have enough people or enough of the right people to execute the difficult and sometimes dirty, often dangerous tasks like pouring and forming molten materials, grinding or machining parts, treating and handling those parts, welding and finishing components and systems, etc. It’s more than a practical problem. It’s an economic and institutional crisis.

The Metallurgical Engineering Trades Apprenticeship and Learning program (METAL) established by the Dept. of Defense in 2024 is moving fast to resolve it, setting up and coordinating practical training in critical disciplines for metal casting and metal forging processes at seven universities, and drawing in fresh minds who ensure that knowledge and practical understanding continue to be available to engineers and investors in the decades ahead of us.

Mike Kubacki, program manager for METAL describes the program and its progress.