Manufacturing has always been about making things. For Sarah Jordan, CEO and co-founder of Skuld LLC, the allure of the foundry began early. Growing up with a father who worked as a ceramics engineer, Jordan thought she’d be following directly in his footsteps. Instead, working in steel mills and foundries sparked a deep appreciation for metallurgy.

SkuldLLC Co-Founder and CEO Sarah Jordan.
“I always liked making things, and one of the fun things about being in a foundry is you get to make something tangible,” she said.
The Founder
With an extensive background that includes degrees in Metallurgical Engineering and Materials Science from The Ohio State University, an MBA from Carnegie Mellon, and ongoing PhD research at Worcester Polytechnic Institute, Jordan is steering her company toward an ambitious future. Skuld is actively merging the proven reliability of lost-foam investment casting with the cutting-edge flexibility of polymer 3D printing.
Traditional lost foam casting has long been reserved for extremely high-volume production. The sheer cost of traditional tooling can range from $150,000 to a couple of million dollars per part number. Jordan and her team saw 3D printing as a way to rethink the equation entirely.
“If you don’t need tooling, that seems like a better way to make small-volume things,” Jordan explained regarding the thought behind their innovation. Jordan notes that their technology is significantly faster than traditional investment casting, more accurate than sand casting, and much cheaper than relying solely on 3D printing. “It also allows you to have geometries that might not otherwise be feasible,” she added.
At the recent Joint Advanced Manufacturing Symposium at Fort Campbell, Skuld LLC put on a demo as part of the METAL Investment Casting Bootcamp. They arrived with a pre-printed cluster and gating system, walking trainees through the compaction process hands-on. By the end of the demonstration, they had melted aluminum right in the training bay and poured small army soldier statues.

Aluminum figure cast during the Skuld LLC demo at JAMS
Casting the Workforce
Technological innovation is only half the battle in modern manufacturing. The other half is ensuring a trained workforce is ready for the future. METAL, led by IACMI – The Composites Institute®, and funded by the Department of War’s Office of Industrial Base Policy, was built to revitalize American manufacturing through hands-on training in casting and forging.
Like many organizations in the manufacturing sector, Skuld LLC is facing significant workforce development hurdles. The company is growing rapidly and is on track to double in size this year alone. This kind of explosive growth highlights a critical gap in the industry METAL aims to fill: a distinct lack of experience on the floor.
“A lot of apprentice programs assume you have experienced mentors available, but if your most experienced people only have two years of experience, no one is really equipped to train,” Jordan says.Through K-12 workshops and university bootcamps, METAL introduces students and career seekers to modern metalcasting and forging careers. Participants can complete METAL’s free online training before attending immersive, in-person bootcamps led by professional metallurgists and manufacturing experts across the country, allowing them to pass on their expertise to the next generation.

Jaidyn from Skuld LLC pouring metal as part of the Ohio State bootcamp.
For Jordan, engaging with initiatives like METAL is a vital part of the solution. ‘Programs like this are great, especially for people who don’t do the hands-on pouring every day, like lab technicians, to get a better understanding of the technical side,” she said.
Following Rosie’s Footsteps
Overcoming the foundry industry’s historical workforce demographics requires highly creative communication strategies. The foundry space is notoriously male-dominated, but Skuld LLC has proven that a simple shift in language can open the floodgates to new talent. When the company advertised an open assembly position, Jordan decided to change the job title to see what would happen.
“I advertised an assembly job as a ‘Crafter,'” she recalled. “In two days, I got 80 applicants, and ninety percent were women, which is shocking for a foundry job. Sometimes it’s just about the words you use,”she stated.
Jordan continues to push boundaries in the industry. When asked where she saw Skuld LLC in five years, she stated, “We think we will have several facilities. Right now we’re developing capabilities around heat-treating fixtures. We’ve developed the ability to cast steel in lost foam, so we’re looking at parts that are painful to machine.” Skuld LLC is the fourth company Jordan has founded, plus starting a chapter of Women in 3D Printing.
“Just always keep on learning,” Jordan advises young folks. “The jobs you might end up in might not even exist yet, so you have to be open to new experiences.”















